CUSTOM GASKETS

Precise Design & Fabrication of Sealing Gaskets

You’ve found the gasket experts! We excel in providing custom gasket cutting solutions to meet the unique needs of a wide range of industries and applications. Our state-of-the-art equipment and skilled professionals enable us to deliver precision-cut gaskets tailored to your specifications.

Gasket cutting using an Atom knife cutter machine is a highly efficient and precise method for creating custom gaskets. Atom knife cutter machines are known for their versatility and ability to cut various gasket materials with exceptional accuracy.

At [TBD], we are dedicated to delivering gasket solutions that meet the highest standards of quality, performance, and precision. Contact us today to discuss your specific gasket requirements, and our team of experts will work with you to create custom gaskets that perfectly fit your needs and application.

Gasket cutting using an Atom knife cutter machine is a highly efficient and precise method for creating custom gaskets. Atom knife cutter machines are known for their versatility and ability to cut various gasket materials with exceptional accuracy. Here's an overview of the process:

1. Material Selection:

The first step in cutting gaskets using an Atom knife cutter machine is selecting the appropriate gasket material. These machines are compatible with a wide range of materials, including rubber, foam, gasket paper, cork, and various other elastomers and composites. The choice of material depends on the specific requirements of your gasket application, such as temperature, pressure, and chemical resistance.

2. CAD Design:

Once the material is selected, a Computer-Aided Design (CAD) file is created or imported into the Atom knife cutter machine's software. This CAD file contains the precise dimensions and shape of the gasket that needs to be cut.

3. Cutting Process:

The Atom knife cutter machine utilizes a sharp and high-speed oscillating knife or blade. The gasket material is securely held in place on the machine's cutting bed, typically with a vacuum table to ensure stability. The machine's software then controls the movement of the knife to follow the contours of the CAD design.

4. Precision Cutting:

The oscillating knife moves with precision, allowing for intricate and complex gasket shapes to be cut accurately. The high cutting speed ensures efficiency, making it suitable for both small and large production runs. Additionally, the non-contact cutting process reduces the risk of material distortion or damage due to heat, as seen in other cutting methods.

5. Waste Removal:

After the gasket is cut, the excess material is removed, leaving behind the finished custom gasket. The waste removal process can be automated or manual, depending on the specific machine and its features.

6. Quality Control:

Quality control measures are often employed to inspect the cut gaskets for accuracy and consistency. This step ensures that the gaskets meet the required specifications and are ready for use in their intended applications.

Advantages of Atom Knife Cutter Machines for Gasket Cutting:

  • High Precision: Atom knife cutter machines offer exceptional precision and repeatability, ensuring that each gasket is cut with accuracy and consistency.

  • Quick Turnaround: These machines are known for their efficiency, making them suitable for both prototyping and high-volume production.

  • Versatility: They can cut a wide range of gasket materials, allowing for flexibility in gasket design and material selection.

  • Reduced Material Waste: The precise cutting process minimizes material waste, helping to lower production costs.

Waterjet cutting is a cutting-edge technology that utilizes a high-pressure stream of water mixed with abrasive particles. This method has several advantages:

  • High Precision: Waterjet cutting offers exceptional precision, making it ideal for intricate and delicate gasket designs.

  • No Heat-Affected Zones: This cold-cutting process eliminates the risk of material distortion or damage due to heat, making it suitable for sensitive materials.

  • Versatility: Waterjet cutting is compatible with a wide range of gasket materials, including metals, plastics, composites, and more.

Custom Spiral Wound Gaskets:

Spiral wound gaskets are vital for sealing applications in high-temperature and high-pressure environments. We specialize in manufacturing custom spiral wound gaskets, tailored to your specific needs. Our capabilities include:

  • Material Selection: We offer a wide selection of materials, including various metallic and filler materials, to ensure that your spiral wound gaskets meet the requirements of your application.

  • Customization: Our team can design and produce spiral wound gaskets in various sizes, thicknesses, and winding configurations, allowing us to meet the exact specifications of your project.

  • Quality Assurance: We adhere to strict quality control measures to ensure that our custom spiral wound gaskets are built to withstand the most demanding conditions, providing reliable sealing solutions.

Other Gasket Cutting Services:

In addition to knife cutting, waterjet cutting, and custom spiral wound gaskets, we offer a wide array of other gasket cutting services, including die cutting, laser cutting, and more. These services enable us to provide tailored gaskets for a broad spectrum of industries and applications.